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Industry: Fast-Moving Consumer Goods (FMCG)

 

Challenge:

A prominent FMCG company operating in India faced challenges in optimizing its supply chain to meet increasing consumer demand while maintaining cost-efficiency. The complexity of the supply chain, including manufacturing, distribution, and inventory management, required a solution to streamline operations.

 

Solution:

The FMCG company decided to implement an end-to-end automation solution to address their supply chain challenges. They partnered with an automation provider to integrate robotics and AI-powered systems into their operations. Key components of the solution included:
 

  • Automated Warehouses: The company deployed automated warehouses with robotic systems for inventory management, order picking, and packing. These robots worked alongside human workers to handle tasks efficiently.

  • Demand Forecasting: AI algorithms were used to analyze historical sales data and predict future demand. This enabled better inventory management and production planning.

  • Route Optimization: Smart routing software was implemented to optimize delivery routes, reducing transportation costs and delivery times.

  • Real-time Tracking: IoT sensors were placed on delivery trucks, allowing real-time tracking of shipments and ensuring on-time deliveries.

 

Results:

 

  • Improved supply chain efficiency, reducing order processing times by 30%.

  • Enhanced demand forecasting accuracy, reducing excess inventory and stockouts.

  • Reduced transportation costs by 15% through optimized routing.

  • Minimized human errors in order fulfillment, improving order accuracy and customer satisfaction.

  • Increased overall cost-efficiency, resulting in a 25% reduction in supply chain operational costs.

  • This case study highlights how automation and technology can revolutionize the supply chain operations of FMCG companies in India, leading to increased efficiency, cost savings, and improved customer service.

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