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Shaping the Landscape of Heavy Engineering in India

Kadence Systems, 30th May 2024

Heavy engineering refers to the branch of engineering that involves the design, manufacture, and maintenance of large-scale industrial equipment and machinery used in heavy industries. This includes construction, manufacturing, power generation, transportation, etc, to name a few. This field comprises heavy machinery, industrial equipment, power plants, infrastructure, and vehicles. The heavy engineering sector in India is undergoing significant transformations driven by globalization, robotics, manufacturing advancements, and automation technologies. JCB, one of the leading manufacturers & suppliers of heavy construction equipment in India has a stronghold in various industries, especially in the field of heavy engineering. The recent advancements in this field are reshaping the landscape of several industries. This blog post will explore the usage of robotics in the heavy industries sector in India.

In the manufacturing sector, heavy engineering companies produce machinery and equipment used in processes, such as industrial boilers, turbines, presses, and material handling systems. These machines are essential for increasing productivity, streamlining operations, and ensuring product quality. Its significance lies in its ability to address complex challenges and facilitate the creation of robust solutions for various industries.
In recent years, there has been a trend toward automatization and using robots in the manufacturing industry. This is because robots can perform tasks with greater efficiency than humans, without experiencing fatigue or inconsistencies.

Robotics are pivotal in transforming the manufacturing industry globally by enhancing efficiency, quality control, adaptability, data analysis, scalability, and sustainability. Incorporating robotics will ensure precision, consistency, and improved quality control in manufacturing processes.
The heavy engineering sector in India is experiencing dynamic shifts and trends shaping the industry's landscape. Some of the key trends include infrastructure development opportunities. With India undergoing rapid infrastructure development, the construction and heavy equipment (C&HE) industry is witnessing significant growth opportunities. This surge in infrastructure projects has attracted global players to the Indian market, contributing to the sector's expansion.

In India, the future of this sector lies in embracing advanced technologies such as AI, robotics, and IoT to optimize efficiency, productivity, and safety in manufacturing processes. About 90 percent of the total components of the vehicles are now manufactured in India. Only specialized parts are imported.
As the industry evolves towards smart manufacturing practices, the integration of robotics will continue to drive unprecedented levels of productivity and efficiency.
Another key trend is the technological advancements and skilled workforce. The engineering talent in India is being empowered with a focus on emerging technologies such as Artificial Intelligence, Machine Learning, Data Science, the Internet of Things (IoT), and Cybersecurity. The employability rate among Indian engineering graduates has shown improvement, reflecting the industry's demand for skilled professionals adept at the latest technologies.

However, there are some downsides in this industry as well. Effective collaboration among stakeholders, including teams, distributors, and supply chains, is crucial for product development in the heavy engineering industry. The lack of coordination can lead to inefficiencies, revenue loss, and innovation hurdles. Operating and maintaining equipment at lower costs while maintaining high throughput poses financial pressures on heavy engineering industries. Efficient resource utilization, preventive maintenance strategies, and optimizing production processes are essential to reduce production costs. Embracing these changes will be crucial for Indian industries to stay competitive globally. 

On the other hand, Indian engineering goods have gained acceptance in overseas markets, with major export destinations including China, the US, UAE, Singapore, Saudi Arabia, South Africa, Germany, Sri Lanka, and the UK. The sector's strong export performance indicates growth opportunities in international markets driven by supportive government policies promoting diversification.

Heavy engineering requires expertise in areas such as structural design, materials science, mechanical engineering, electrical engineering, and project management to ensure the safe and efficient operation of these complex systems. We at Kadence Automation and Robotic Systems, specialize in turnkey automation solutions. We are a Forward-Thinking Leader in Automation and System Integration. We optimize manufacturing processes and ensure clients stay ahead in the rapidly evolving industrial sector. We also specialize in heavy engineering and are proud to deliver comprehensive solutions, which include robotic welding cells, manual fixtures, and more. Some of our recent projects included Bucket & Shovel components, Fuel Tank mounting, Battery box, Boon Welding, Chassis building, Front Axel, Rear Axel and more. 

We have worked with various companies such as Claas, Dorabji Auto, Sietz Technology, International Tractors Limited, Escorts Kubota, JCB, Tadano, Tafe, Tata Motors and more. Partnering with them for several welding line projects that include commercial trucks, tractors, earth movers, and cranes. Our range of specialization includes Robotic MIG Welding, Robotic Spot Welding, Robotic Handling, Fixtures and Checking Gauges, Special Purpose Machines, and Control Systems.

Kadence is committed to delivering practical and business-focused automation services. With a blend of technical expertise and industry insights, we optimize manufacturing processes, ensuring clients stay ahead in the rapidly evolving heavy engineering sector. To know more about us, visit www.kadencesystems.in or email us at sales@kadencesystems.in for tailored solutions to upgrade your production.

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